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gu ti tb45 turbo daily 500hp project

17K views 15 replies 4 participants last post by  gu ti turbo  
#1 · (Edited)
G'day boyz,

its been sometime since ive been researching to turbocharge my ti, I found a lot of great info on this site so I am happy to give a detail build spec on my project. now I don't jump on the net a lot so if anyone has question, give me time and il jump on from time to time. im hoping to start pullin the motor out next week and the mess begins! now just to clear one thing. its not a project to go 4wd, but daily driven and to tow my mustang to car events (for now :cool:) however... my mates do go hunting/camping

credits for researched data:

Handbrake: 4.5L petrol GU intercooled turbo upgrade
Scott's GU TB45Ti build (thread)
gazzman: TB45 turbo results
raptorthumper

so the project specs: daily driven 500hp

1998 gu ti, 240K km on the clock, never been 4wd, still has factory shockers, dust free body, perfect cond all around. purchased $14K in 2012.

please note I use retail price figures to eliminate comparisons etc. being in the custom car industry I did kindly receive discount/trade prices to help build this project.

Auto: just got it built last week by 'wholesale automatic transmission'

specs: heavy duty extreme transmission, costed +$5000 retail
full manualised v/body where the o/d button acts as 4th
heavy duty kiln bronzed torque converter
heavy duty clutches
converter lock switch
b&m transcooler with fan

Motor Specs:

block to be clean, insp and usual tests, o ringed block
crank std, will try to go studs in main caps if available
rods/piston set: rated to 1200hp costed $2200 retail, PPR (pure performance racing, Dandenong)
Rods: H beam rods
piston: 'Mahle' forges from 4032 grade alloy, phosphate coated, comp 8.0:1
rods weight: 807g ea, pistons 502g ea n g/pins 147g ea
Other components will be replaced such as bearings, water pump, belts etc for reliability.

Cyl head: will be fully overhauled, haven't purchased any items yet, some porting is planned. upsize valves if optional, still need to look into cam specs. throttle body upgrade, manifold to port and clean up.

Fuel system:
fuel inj: bosch 800cc inj's ev14 with custom fuel rail feat 2 supply input lines and a centre output return line to the fuel reg, costed $1000 retail from efi hardware
fuel reg: magnafuel with boost reference. from VPW
fuel pump: bosch 040 internal pump, 300L/min gd for 500hp in forced apps, and 600hp N/A apps, from VPW
fuel line: upgrading to 3/8 line.

Turbo: new XR6 garret turbo, purchased off ebay with plumbing, cooler, lines, and 2 piece exh manifold. costed $1500. seller had it ready for his patrol but didn't go through with it. (do ur h/w n u can find sneaky bargains). hks cooler, at this staged planning to use 2.5 inch plumbing but if req'd will upgrade. 3inch exhaust.

Ecu/ems: vipec 44, PNP (plug n play) R33 GTS, modify to suit patrol with some wire reconfigurations. costed $2000 retail through JPC.
and almost forgot to mention all the gauges... nope instead fitting a Racepak IQ3 digital dash which communicates with the vipec unit, monitoring up to 32 channels fully programmable, with programmable warning systems and parameters. and finally the inbuilt data logging straight into a removable memory card for analysing purposes.

Final tuning will be done by Johno (Mark) from JPC.
Aim 500hp in motor, not sure what the rear wheel fig will be but close to 400rwhp would be great to drive.

stay tuned....:D

il look into getting some pics up of the parts and dismantling stages. if anyones wants to see any particular area il be happy to help out
 
#2 ·
jus a quick update on the vipec. the wiring to reconfigure are fuel pump relay wire on patrol pin 8 to pin 18 on vipec, cooling fan relay wire on patrol pin 19 to pin 106 aux, pwr steering oil pressure signal wire on patrol pin 34 to pin 19, ecm power supply wire on patrol 57 to pin 59, and the ignition/distributor wiring which I have to confirm with jpc using 1 degree, and 120 degree.
 
#5 ·
it might be close to 20psi Scott! im guessin +15psi to reach the 500hp mark. Yeah she'll be thirsty with all the fun il be havin at each set of red lights. How are your turbo tb45's goin guys? any dramas?

today I manage to get the front bumpers off, disconnect all the sensors, remove the fuel rail, and removed the manifold. I must say the ports on these heads are massive, possibly over ported from factory. no wonder they don't get moving possibly lost of air speed for an n/a motor. my stang head ports are smaller (race spec alloy cnc heads) n when comparing each cyl volume the patrol had 750ml's per cyl where the stang is 918mls and its going to be making +750hp so that's why im guessin these ports are a over kill for this engine hence they get going at higher rpm..? anyways the ports look great for some psi though, might jus clean up the castings up n the manifold can definitely do with a clean up!
btw guys how do I upload pics?
cheers
 
#7 ·
thought il put a quick update, block is bare, smoothed out all excess castings around the main bearing webbing and freed up oil return pots (below camshaft, which was blocked by 25% due to excess casting) and is now at the machanist, not o ringing the block, no room and jpc recommended not to. pistons n rods were oem specs in terms of size. will have a jpc custom cam (on order, not sure of the specs yet) don't need to go studs bottom end, Nissan bolts are over engineered (by the size of em) now for the waiting game however plenty of things to organise still!
 
#8 ·
$2 pov peep show
 

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#10 ·
I thought gtr intakes or rb25 bolt patterns are different unles u get an adaptor machined up. And $2k plus adaptor. My mod with throttle body upgrade cost $600. When u got boost u can get away with a few things, if it was my stang motor yes i wouldv investd in the right manifold. I dun thing the runners wil starve as they all face down whilst the last runner gets direct air. Also they are nicely curved inside wher each runner become individual...
 
#13 ·
Looks like a cool build mate!

Any reason for such low comp? These days everyone is heading the other way.. high comp with boost. if the head has been cleaned up there's no reason why you can't run higher comp.. it'll be lazy as off boost too.
Obviously a different engine, but an example is a Coyote/Miami 5.0l.. boost + 11.1 comp and almost 500rwkw on 98.
 
#14 ·
Modern engines / performance parts have Modern quality metals which gives the ability for tighter tolerances, for example u cant build an old skool cast head v8 with them specs unless u hav some drag racing duration spec cam to compensate low rpm cyl pressure jus for the street. Its like my n/a 451ci 12:8 comp on pump fuel, thanks to the modern pistons and alloy heads avail these days
 
#16 ·
The comp figure again was discussed with jpc with a safe figure esp those cold nite thrashings and unexpecting poor quality fuel. By memory factory is 8.5 or 9..?
Actually the head did not need any porting done but jus a clean up of minor excessive cast, they are massive factory spec. Well she'l be running max psi the 850cc injectors can be tuned to (15-20) also if i want to push out more hp, its only the limits of the injectors stopping it instead of tearing down the top end, only dyno figures will tell. Also to add this is my first turbo set up done n will be my first turbo car owned, wher i had to learn the whole turbo world n part matching, ive been an n/a man for a while, but im pretty happy with what i come up with.. Literally all the calculation work has been completed, short motor i had ready for a while now, basically jus got to final wash head, both manifolds, assemble n shes ready for the engine dyno