Vehicle;
88/9 GQ
TD42 330,xxx kays
KM diesel race fuel pump (same as they built for christian truzs back in the day) compensated
recoed matched injectors to suit pump (was told they were anyway, i didnt fit them myself)
T3 garrett turbo (old, but surprisingly still strong and doesnt leak much oil)
donaldson airbox and 4 inch snorkel
FMIC (large and works well)
History;
bought the car and it ran fine, noisy tappets but that was an easy fix
previous owner had just done all oils and filters
The day i got it i replaced all oils and filters anyway
glow timer and solenoid work fine as do the plugs
loose approx. 1 litre of oil every 5,000km (have only had it for 6,000)
uses about 100ml of coolant in the same amount of time (it has a minor leak that comes and goes from one of the heater hoses)
oil doesnt have fuel or coolant in it
coolant doesnt have oil in it
no bubbles in coolant
blow-by isnt excessive
Ok, thats sorted. Ill also start by saying im a diesel fitter so have a pretty good idea what im on about (even though im in mining, i still know how it all works etc.)
so story is, since the first few days i had the car (october 2012) about 10 seconds after i start the car it coughs, splutters, drops revs by 200rpm and blows wicked white smoke out the back. the smoke is fuel, im sure of it (remember, fitter) and heres the weird bit, if i give it a big rev, right up in the revs, it goes away, hot or cold, doesnt matter. Then while driving, if ive sat on the same revs (normally about 2200 will do it most consistently) and i put my foot to the floor it will stumble slightly before going. It doesnt loose power (except when cold) and when it stumbles i dont think it blows a puff of white.
ive changed the fuel filter a few times and changed nothing also bypassed the filter to make sure that wasnt the problem and the race pump seemed to make it worse. when i first fitted the pump i didnt change the injectors as i have seen the pumps work fine without doing it (i know not optimal). When i got it tuned properly at a mechanic, he changed the injectors as 1 was leaking and 2 had locked up a bit, so they are now the matched injectors... i stress that i didnt change them so never saw them before going in.
the pump timimg is .76mm at the pump builders request, and it was checked by my mechanic (who is mates with the pump builder)
Ok, I have ordered a new filter setup and have hose at home to replumb the fuel line from front to back to ensure it isnt an air leak as its on my suspect list and one of the easiest to fix.
next guess is injectors are faulty, i dont want it to be this as i live in townsville now and dont know a good place nearby to get testing done and sending them away could mean a long wait and/or more **** work done that needs to be sent back and checked again.
injector seals is another thought, but the fact it goes away after a rev makes me think otherwise.
head/head gasket, again not really loosing coolant, no bubbles in rad etc.
worn rings, goes away when revved, comes back randomly, not excessive blowby
bent rod, still goes hard, engine sound is alittle off, but still sounds like a td42 with lots of fuel/boost and not much exhaust
fuel pump, was there before the rebuild and seems that the pump rebuild has made it worse slightly (maybe just more noticeable)
most other things are out because it runs fine after a big rev, cold or hot, and sometimes it doesnt do it at all.
im over it and its embarrassing in public as the car looks like a piece of **** to start with and it is really loud to rev it everytime its started to make it go away.
anyone? tough diesels? dieseltec?
88/9 GQ
TD42 330,xxx kays
KM diesel race fuel pump (same as they built for christian truzs back in the day) compensated
recoed matched injectors to suit pump (was told they were anyway, i didnt fit them myself)
T3 garrett turbo (old, but surprisingly still strong and doesnt leak much oil)
donaldson airbox and 4 inch snorkel
FMIC (large and works well)
History;
bought the car and it ran fine, noisy tappets but that was an easy fix
previous owner had just done all oils and filters
The day i got it i replaced all oils and filters anyway
glow timer and solenoid work fine as do the plugs
loose approx. 1 litre of oil every 5,000km (have only had it for 6,000)
uses about 100ml of coolant in the same amount of time (it has a minor leak that comes and goes from one of the heater hoses)
oil doesnt have fuel or coolant in it
coolant doesnt have oil in it
no bubbles in coolant
blow-by isnt excessive
Ok, thats sorted. Ill also start by saying im a diesel fitter so have a pretty good idea what im on about (even though im in mining, i still know how it all works etc.)
so story is, since the first few days i had the car (october 2012) about 10 seconds after i start the car it coughs, splutters, drops revs by 200rpm and blows wicked white smoke out the back. the smoke is fuel, im sure of it (remember, fitter) and heres the weird bit, if i give it a big rev, right up in the revs, it goes away, hot or cold, doesnt matter. Then while driving, if ive sat on the same revs (normally about 2200 will do it most consistently) and i put my foot to the floor it will stumble slightly before going. It doesnt loose power (except when cold) and when it stumbles i dont think it blows a puff of white.
ive changed the fuel filter a few times and changed nothing also bypassed the filter to make sure that wasnt the problem and the race pump seemed to make it worse. when i first fitted the pump i didnt change the injectors as i have seen the pumps work fine without doing it (i know not optimal). When i got it tuned properly at a mechanic, he changed the injectors as 1 was leaking and 2 had locked up a bit, so they are now the matched injectors... i stress that i didnt change them so never saw them before going in.
the pump timimg is .76mm at the pump builders request, and it was checked by my mechanic (who is mates with the pump builder)
Ok, I have ordered a new filter setup and have hose at home to replumb the fuel line from front to back to ensure it isnt an air leak as its on my suspect list and one of the easiest to fix.
next guess is injectors are faulty, i dont want it to be this as i live in townsville now and dont know a good place nearby to get testing done and sending them away could mean a long wait and/or more **** work done that needs to be sent back and checked again.
injector seals is another thought, but the fact it goes away after a rev makes me think otherwise.
head/head gasket, again not really loosing coolant, no bubbles in rad etc.
worn rings, goes away when revved, comes back randomly, not excessive blowby
bent rod, still goes hard, engine sound is alittle off, but still sounds like a td42 with lots of fuel/boost and not much exhaust
fuel pump, was there before the rebuild and seems that the pump rebuild has made it worse slightly (maybe just more noticeable)
most other things are out because it runs fine after a big rev, cold or hot, and sometimes it doesnt do it at all.
im over it and its embarrassing in public as the car looks like a piece of **** to start with and it is really loud to rev it everytime its started to make it go away.
anyone? tough diesels? dieseltec?